Isn't KBC's whole argument just the same old misunderstanding of the nature of evolution as gradual change Vs the wholesale change argument put forward by proponents of ID everywhere? Isn't the OP effectively jumbo jets in junk yards again with jazzed up and overly complicated details?
KBC seems to be saying that a femur (in this case) could spontaneously become any one of an infinite number of bizzarrely shaped bones in one single jump between successive generations. He concludes that because there are only an impossibly small number of conceivable shapes that could be deemed useful that ID must be true!!!
Nobody is claiming Evolution works like this. A single mutation may result in a slight change in size, density, shape or any other physical attribute of the femur in question. That slight change may give a slight advantage to the survival and mating prospects of that individual organism which they then pass onto their offspring. And so we go on.
Nobody is claiming that randomly shaped bone structures appearing in randomly located bodily positions is any sort of method of evolution except KBC. The fact he then asserts that evolution cannot realistically take place by this method is trivially obvious to all!!!!!!
Either I have got the wrong end of the stick regards the OP or I don't get why the discussion is getting so bogged down in details when the whole premise of the OP is just the usual ID silliness seen time and time again.